Ultrasonic-level transmitters are among the most essential instruments that are used in various industries for accurate liquid measurements. These level transmitters are renowned for providing accurate and reliable measurements for liquid and solid levels. In this blog, we will explore the principles of working, technical aspects, advantages, concerns, and the specific industries that benefit from using ultrasonic level transmitters.
Ultrasonic-level transmitters utilize high-frequency sound waves to measure the distance to a target surface and are ideally used to measure liquids within a container. These devices are non-contact devices which means this device can be used to measure liquid levels without making physical contact with the object. These devices are utilized in industries where precision and reliability are considered extremely vital to ensure efficient operations and safety.
Ultrasonic-level transmitters function on the principle of sound wave reflection. The device emits an ultrasonic pulse, which travels through the air, hits the surface of the material being measured, and reflects to the sensor. The time it takes for the pulse to return is measured and converted into a distance or level reading.
Our ultrasonic-level transmitters are engineered and designed with the latest cutting-edge technology to appeal to all the different unique needs of a myriad of industries. Here are some key technical aspects that one must look into before considering investing in an ultrasonic-level transmitter.
Non-Contact Measurement:
Ultrasonic-level transmitters are non-contact devices that can be used to measure liquid levels without making direct physical contact with the material of the liquid container. This helps in the prevention contamination of the liquids and wear and tear of the liquid container.
High Accuracy:
These devices are known to offer highly accurate and precise liquid measurements with an accuracy of ±0.25% of the measured range.
Versatility:
These devices are very versatile and can be used to measure a lot of liquids with various consistencies and density levels including sludge, slurry and granules.
Smart Filtering:
These devices are geared with advanced data filtering technologies that play a major role in significantly reducing noise and improving reliability.
Ultrasonic-level transmitters offer a wide range of advantages that make them the perfect investment for your industries.
High Accuracy and Reliability:
Ultrasonic level transmitters provide precise measurements essential for maintaining optimal operations in various industries.
Non-Contact Measurement:
Since ultrasonic level transmitters are non-contact in nature, this quality plays a role in preventing the risk of contamination and corrosion in harsh environments.
Versatility:
These devices can be used for a wide range of applications and a large variety of liquid types and consistency ranging from measuring water levels in reservoirs to solid wastes in silos.
Low Maintenance:
Due to the non-contact nature of these devices, there will be lesser wear and tear, which contributes to the lowering of maintenance requirements.
While ultrasonic-level transmitters have a lot of advantages, here are a few concerns one must consider before investing in an ultrasonic-level transmitter.
Surface Conditions:
Highly reflective or absorbent surfaces can impact measurement accuracy of these devices.
Limited Range:
Ultrasonic devices may have limitations while measuring liquids that are placed in wider or deeper containers. Accuracy can be a concern with ultrasonic devices, as they are typically only 0.25% of full scale. For those requiring higher accuracy in their measurements, we recommend opting for our Radar Level Transmitters, which offer enhanced precision and reliability.
Structure:
One concern with ultrasonic devices is if there is a structure or obstruction in the middle of the container. In such cases, our guided wave radar level transmitter or radar level transmitter with a false echo detection function can be the ideal solution. Another important factor to consider is accuracy. Ultrasonic devices, typically accurate to only 0.25% of full scale, may not meet all precision needs. For higher accuracy, our radar level transmitters are the recommended choice, offering superior precision and reliability.
These are the following companies that will benefit from the use of Ultrasonic-level transmitter
Chemical and Petrochemical
In chemical processing plants, ultrasonic-level transmitters are used to monitor liquid levels in storage tanks, ensuring safe and efficient operations. These transmitters help prevent overflows and ensure proper chemical mixing.
Water and Wastewater Treatment
Ultrasonic level transmitters are vital in water and wastewater treatment facilities. They measure water levels in tanks and reservoirs, ensuring proper treatment processes and preventing overflows or dry runs in pumps.
Food and Beverage
In the food and beverage industry, maintaining hygiene and safety standards is critical. Ultrasonic level transmitters provide non-contact measurement, reducing the risk of contamination and ensuring precise ingredient mixing.
Power Generation
In thermal and hydroelectric power plants, ultrasonic level transmitters monitor water levels in cooling towers, boilers, and reservoirs. Accurate level measurement is crucial for maintaining efficient power generation and preventing equipment damage.
Pharmaceuticals
Pharmaceutical companies rely on ultrasonic level transmitters to maintain precise control over liquid levels in various processes, from mixing to storage. This ensures product quality and compliance with strict industry standards.
Cement and Mining
Ultrasonic level transmitters are used to measure solid materials like cement and minerals in silos and hoppers. Their non-contact measurement capability ensures accurate readings without being affected by dust or debris.
Nagman’s ultrasonic level transmitters are indispensable tools across various industries, providing accurate and reliable level measurements. Their non-contact nature, high accuracy, and versatility make them ideal for applications ranging from chemical processing to water treatment. Despite some environmental concerns, the benefits they offer in terms of safety, efficiency, and maintenance far outweigh the drawbacks.
By investing in Nagman’s ultrasonic level transmitters, industries can ensure precise level measurements, improve operational efficiency, and maintain high safety standards. Whether you are in the chemical, food and beverage, power generation, or any other industry requiring precise level measurement, Nagman’s ultrasonic level transmitters are your reliable partner.
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